Case Brief:
The advancement of new energy (electric charging) technology has led to many breakthrough device solutions that present new manufacturing challenges to the automotive industry. These range from enabling funky design, intelligent displays, large battery storage, rapid charging capability, ensuring long travel journey, to meeting comfortable driving experience and economic maintenance cost. GEMS-MFG was proud to be invited to join a R&D team to develop one door panel system for an electric charging car, as we have developed a wide range of specialized expertise in magnesium alloy die casting to enable automotive accessories manufacturing for the application of this advanced new energy technology vehicle.
How the Story Goes:
The Problem
The advancement of new energy (electric charging) technology has led to many breakthrough device solutions that present new manufacturing challenges to the automotive industry. These range from enabling funky design, intelligent displays, large battery storage, rapid charging capability, ensuring long travel journey, to meeting comfortable driving experience and economic maintenance cost. GEMS-MFG was proud to be invited to join a R&D team to develop one door panel system for an electric charging car, as we have developed a wide range of specialized expertise in magnesium alloy die casting to enable automotive accessories manufacturing for the application of this advanced new energy technology vehicle.
Our Process
Designers at Electric Vehicle companies face many problems building their environmentally friendly components for new energy function systems. GEMS engineers understand the automotive accessories require stringent, critical and complex manufacturing process steps that are subject to automotive compliance’s validation and verification (V&V). Under the general trend of automobile lightweight, the vast majority of automotive parts like housings and brackets are made out of die casting in magnesium alloy, which is a good substitute for steel and aluminum alloy, and can reduce the product weight by 25%-75%.
The Result
Following the overall product specification, GEMS investigated alternate materials and processes for the door panel components, and use magnesium alloy die casting parts to the maximum. An integrated manufacturing that consisted of die casting, shape trimming and CNC machining was processed, plus a protective curing or coating step completed the surface finish before assembling. The client was very impressive for the outstanding performance of Magnesium die casting components installed in the door panel system, which features lightweight, high strength, good heat dissipation, strong vibration resistance and noise reduction. We look forwards to contributing more of our efforts into new energy technology vehicle projects.
Mr. Know-how in Magnesium Alloy Die Casting Manufacturing Solutions @GEMS-MFG.
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