V. Manufacturing Process of Tritan Polycarbonate Plastic
- Raw Materials:
Tritan PC plastic is created from a combination of monomers, including cyclohexanedimethanol (CHDM), which provides its unique durability and clarity.
- Polymerization:
The raw materials undergo polymerization, where the monomers chemically bond to form the strong polymer chains of Tritan PC. This process is controlled to ensure that the resulting material has the required properties for high-performance applications.
- Mold Making:
Molds used in Tritan PC production are precisely engineered to ensure high accuracy and durability, especially important in medical devices and food storage products. The molds incorporate cooling systems to quickly solidify the plastic, reducing defects like warping.
- Molding and Shaping:
Tritan PC plastic is commonly shaped using injection molding. The molten polymer is injected into molds, forming products like food containers and medical devices.
For hollow products like water bottles, Tritan PC plastic is blow-molded to create lightweight, clear containers.
- Post-Processing and Quality Control:
After molding, Tritan polycarbonate products are inspected for defects and tested for quality. Each item undergoes rigorous quality control to ensure it meets safety standards, especially in food and medical applications.