Aluminium Die Casting

Aluminum Die Casting

When it comes to aluminum die casting, A380 is the most popular die cast metal choice. That’s because it offers a good cost/utility ratio based on a combination of economics and predictable mechanical and physical properties. A380 aluminum’s advantages and characteristics include:

Lightweight
Dimensional stability
The ability to cast thin walls and complex shapes
Corrosion-resistance
Good mechanical properties
High thermal and electrical conductivity
High strength-to-weight ratio
Environmentally friendly (100% recyclability)
Good tool life
Very good castability
Low cost
Excellent overall value

Benefits of Aluminum for your Die Casting Project

The most significant advantage of aluminum die casting compared to other processes like machining, or sheet metal forming is that aluminum can create intricate 3D designs very efficiently at a lower cost. Because of this, manufacturers are able to order customized castings that are ideal for their production needs. Aluminum die castings can turn molten metal into a near-net shape part in seconds, so machining or other operations can be eliminated. Aluminum die castings are 100% recyclable and all of the material involved in the production of aluminum die castings is recycled. The ingot comes from recycled material and all of the excess material and any scrap castings are recycled in-house.

Aluminum Die Casting Applications

Aluminum die casting is used frequently in the automotive industry as a durable, lightweight alternative to steel and iron. A380 is the workhorse alloy for aluminum die casting. Its electrical and thermal conductivity properties make it well suited for the telecommunications and computer industries. Its lightweight makes it an excellent choice for portable applications. Aluminum A380’s economic benefits and mechanical properties make it the metal of choice for a wide variety of applications and industries.

Why GEMS MFG?

Integrated Factory Resources

We are your one-stop manufacturing solution provider for customized products with the joint effort & support from our 120 partnership subcontractors mainly for the production of metals & plastics. We can expand much faster but the top management decide to keep GEMS a compact, dedicated and professional company, which allows our team to really focus and deliver on your projects without any excuse or compromise. We strive to be a long-term, reliable and trustworthy partner of our customers rather than just being a contractor, and look forward to growing the company with customers’ success.

Manufacturing Veteran Team

With the passing years, we are proud to build up a manufacturing veteran team with rich experience and full expertise to fulfill your specific demand. From mold making, injection molding, die casting, stamping and sheet metal, to 2nd processes like CNC machining, oil spraying, powder coating and chrome plating, and then assembling and packaging and related, we always have someone in house to be an expert to resolve the issues in different stages of product development. We also specialize in providing charger, cable and hub, plus other electronic accessories that support a complete set of product.

Strong Project Management

“Think global, execute local” is the principle of our work. Time, quality and cost are the three key elements to be considered throughout the product development from concept design to mass production. A detailed plan with weekly conference call update is a critical gateway to ensure these three key elements are successfully implemented, also assuring that all parties are on the same page. Communication is the Secret to Success . Everyone works independently to take care his own job, but together we are a team to get things done and are your daily eyes and ears onsite in China.

Flexible Operation & Customization

We offer a wide variety of products, such as mold, component and assembly product, and certain value-added services. For logo or branding product, we have in house resources to complete a color mix that can perfectly match a brand’s unique colors in fast and cost-effective way. Understood the client needs production parts but having a hard time to find a vendor since the order quantity is as low as 1000 or lower. GEMS is well set up for low volume injection molding or die casting projects. Surely our team is also capable of building SPI Class 101 mold that is designed & made for 1 million cycles or more of producing the same high quality parts consistently.