Enabling High Volume Manufacturing for Liquid Silicone Rubber Bottles

Case Brief: 

Liquid Silicone Rubber (LSR) manufacturing has a special place in GEMS’ history. As an early entrant to rubber mold making in the industry, we helped clients develop many molds and tools for silicone products that the industry still uses today. For a consumer product project, the famous brand customer needed to introduce a soft touch travel bottle to their sales channels worldwide before the coming summer holiday, as they forecasted a huge market opportunity if we could hit the market tendency earlier than other competitors. This required on a compressed time schedule maximum 4 months from tooling kick-off to massive production, while the client didn’t finalize the product specification by then.  

How the Story Goes:

The Problem

Liquid Silicone Rubber (LSR) manufacturing has a special place in GEMS’ history. As an early entrant to rubber mold making in the industry, we helped clients develop many molds and tools for silicone products that the industry still uses today. For a consumer product project, the famous brand customer needed to introduce a soft touch travel bottle to their sales channels worldwide before the coming summer holiday, as they forecasted a huge market opportunity if we could hit the market tendency earlier than other competitors. This required on a compressed time schedule maximum 4 months from tooling kick-off to massive production, while the client didn’t finalize the product specification by then.  

Our Process

After reviewing the customer expectations, GEMS understands it requires an entirely new project management team being developed that could meet the disparate requirements of each component and performance. Material, cleanliness, flexibility, appearance and cost were all critical aspects to be considered. More importantly, NO compromise allowed for the quality and the timeline. GEMS assigned the rubber talent resources, integrated the process technology, and configured each component for its material and process. To assure the project timeline, weekly conference call meetings were held to review the latest project progress at least once a week. 

The Result

The client was happy with GEMS’s proposal to move forwards with liquid silicone rubber as the key material and applied a simple but eco packaging method to honor the environment friendliness, which later turned out to be welcomed by most consumers. With close communication with the clients and manufacturing partners, all parties are always refreshed on the same page and the project milestones were successfully hit or even pulled in. GEMS gained client’s production approval when submitting the 2nd batches of engineering samples, helping enable the timely market launch and high volume manufacturing supply within 4 months timeframe. 

ONE-STOP Contract Manufacturing solutions @GEMS-MFG.

By simplifying the supply chain and maximizing the productivity are key ways to fight global supply chain issues caused by the COVID-19 pandemic, weather disasters, and other unpredictable events. When focusing supply by minimum reliable product providers like GEMS Manufacturing, customers can dramatically simplify the vendor management and speed up product development process, as well as boost quality assurance.

GEMS Manufacturing, based in Shenzhen China, has been providing custom Metal, Plastic, Rubber and Electronic Part and Electro-mechanical Assembly Integration Services to USA, UK, EURO and other oversea markets. The purpose of managing this company is to improve the overall customer experience by simplifying the supply chain management which allows our customers to find all their manufacturing needs in one place. 

Current supply chain issues have highlighted the need for more reliable ONE-STOP manufacturer, who you can trust to support your business like your own eyes and hands in China when you are inconvenient to travel. To learn more about how GEMS Manufacturing can help resolve your product

Contact GEMS-Manufacturing

Telephone

+86 1392 653 1254

Email

info@gems-mfg.com

Why GEMS MFG?

Integrated Factory Resources

We are your one-stop manufacturing solution provider for customized products with the joint effort & support from our 120 partnership subcontractors mainly for the production of metals & plastics. We can expand much faster but the top management decide to keep GEMS a compact, dedicated and professional company, which allows our team to really focus and deliver on your projects without any excuse or compromise. We strive to be a long-term, reliable and trustworthy partner of our customers rather than just being a contractor, and look forward to growing the company with customers’ success.

Manufacturing Veteran Team

With the passing years, we are proud to build up a manufacturing veteran team with rich experience and full expertise to fulfill your specific demand. From mold making, injection molding, die casting, stamping and sheet metal, to 2nd processes like CNC machining, oil spraying, powder coating and chrome plating, and then assembling and packaging and related, we always have someone in house to be an expert to resolve the issues in different stages of product development. We also specialize in providing charger, cable and hub, plus other electronic accessories that support a complete set of product.

Strong Project Management

“Think global, execute local” is the principle of our work. Time, quality and cost are the three key elements to be considered throughout the product development from concept design to mass production. A detailed plan with weekly conference call update is a critical gateway to ensure these three key elements are successfully implemented, also assuring that all parties are on the same page. Communication is the Secret to Success . Everyone works independently to take care his own job, but together we are a team to get things done and are your daily eyes and ears onsite in China.

Flexible Operation & Customization

We offer a wide variety of products, such as mold, component and assembly product, and certain value-added services. For logo or branding product, we have in house resources to complete a color mix that can perfectly match a brand’s unique colors in fast and cost-effective way. Understood the client needs production parts but having a hard time to find a vendor since the order quantity is as low as 1000 or lower. GEMS is well set up for low volume injection molding or die casting projects. Surely our team is also capable of building SPI Class 101 mold that is designed & made for 1 million cycles or more of producing the same high quality parts consistently.